When to retire a chain sling

A grade 8 chain takes a lot, and that's why it gets used beyond what's reasonable. Its discard criteria are among the few with clear figures: measure them instead of trusting your eye.

UNE-EN 818

Take it out of service if…

  • The tag or marking is missing or can't be read.[1]

  • Wear: the average of two link diameters, measured at right angles, falls below 90 % of nominal. In other words, more than 10 % wear.[1][2]

  • Elongation: the link is 5 % longer than its nominal size. The manufacturer measures it over a pitch of three links.[1][2]

  • There are bent, twisted, deformed or cracked links.[1]

  • There are deep nicks or gouges, especially crosswise.[1]

  • Corrosion is advanced or the steel has changed colour from heat.[1]

  • Hook: the throat has opened more than 10 %, worn more than 5 %, is cracked or is bent sideways.[1]

  • The safety catch is missing, doesn't close or doesn't seat on the hook tip.[1]

  • A connector pin has worn more than 10 % of its diameter.[1][2]

  • It has welds or repairs not made by the manufacturer.[1]

Before each use

  • Legible tag and WLL enough for the working angle.

  • Legs free of knots and twists.

  • Hooks with a working safety catch.

  • No link that looks stretched or bent.

Who inspects it and how often

According to NTP 861, the user checks it daily, and a thorough inspection is needed at least every 12 months, or sooner if the work is heavy, with the result recorded. RD 1215/1997 requires it to be done by competent personnel and documented. The manufacturer also recommends crack testing at least every 3 years.[1][3][2]

Field tip

Measure wear with the chain slack and at the contact point between links, which is where it wears, with a caliper or the manufacturer's gauge. If you replace a leg, replace the whole leg and with parts of the same brand.[2]

If you keep each inspection's measurements with the item, you'll see how much it wears each year and not just whether it passed the limit today.

Sources

  1. [1] INSST, NTP 861. Eslingas de cadena
  2. [2] RUD, manual de cadenas de grado 8 VIP
  3. [3] RD 1215/1997 (BOE)

Guidance written by TTM inspectors. Your equipment manufacturer's instructions and the standard that applies to it take precedence. Sources reviewed in October 2026.

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